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Kdx 80 Repair Manual Download Torrent Software
- 2Quick Reference Guide
- 5List of Abbreviations
- 5Safety Instructions
- 6Foreword
- 8General Information
- 8Table of Contents
- 9Before Servicing
- 11Model Identification
- 11KX60-B4 Left Side View
- 11KX60-B4 Right Side View
- 12KX80-L1/M1 Left Side View
- 12KX80-L1/M1 Right Side View
- 13KX80-N1/P1 Left Side View
- 13KX80-N1/P1 Right Side View
- 14KDX80-C5 Left Side View
- 14KDX80-C5 Right Side View
- 15General Specifications KX60-B4
- 17General Specifications KX80-L1/M1/N1/P1
- 19General Specifications KDX80-C5
- 21Periodic Maintenance Chart KX60-B
- 22Periodic Maintenance Chart KX8O-L/M/N/P
- 23Periodic Maintenance Chart KDX8O-C5
- 24Torque and Locking Agent
- 26General Fasteners
- 27Cable Routing
- 28Wire Routing
- 29Hose Routing
- 30Fuel System
- 31Exploded View
- 33Specifications KX60
- 33Specifications KX80
- 35Special Tools
- 36Throttle Grip and Cable
- 36Throttle Grip Free Play Inspection
- 37Throttle Cable Installation Notes
- 37Throttle Cable Lubrication
- 37Throttle Cable Inspection
- 38Carburetor
- 38Idle Speed Inspection
- 38Idle Speed Adjustment
- 38Service Fuel Level Inspection
- 39Service Fuel Level Adjustment
- 39Float Height Measurement
- 40Float Height Measurement (KEIHIN Carburetor)
- 40Fuel System Clean
- 40Carburetor Removal
- 41Carburetor Installation Notes
- 42Carburetor Disassembly
- 43Carburetor Assembly Notes
- 43Carburetor Cleaning
- 44Carburetor Inspection
- 44Float Valve Wear
- 45Air Cleaner Housing Removal
- 45Air Cleaner Element Removal
- 46Air Cleaner Element Installation Notes
- 46Air Cleaner Element Cleaning and Inspection
- 47Fuel Tank Removal
- 47Fuel Tank Installation Notes
- 48Fuel Tap Removal
- 48Fuel Tap Inspection
- 48Fuel Tank Cap Inspection
- 48Fuel Tank and Tap Cleaning
- 49Reed Valve Removal
- 49Reed Valve Installation
- 49Reed Valve Inspection
- 50Cooling System (KX Model Only)
- 52Specifications
- 54Coolant Inspection
- 54Coolant Change
- 55Radiator Filler Neck
- 56Air Bleeding
- 56Cooling System Flushing
- 57Water Pump Cover Removal
- 57Water Pump Cover Installation Notes
- 58Impeller Removal
- 58Impeller Installation
- 58Impeller Inspection
- 58Water Pump Shaft Removal
- 59Water Pump Shaft Installation Notes
- 59Oil Seal Removal
- 60Oil Seal Installation
- 60Radiator Removal
- 60Radiator Installation
- 60Radiator Inspection
- 61Radiator Cleaning
- 61Filler Neck Inspection
- 62Cooling Hoses, Breather Hose Inspection
- 62Cooling Hoses, Breather Hose Installation Notes
- 64Engine Top End
- 74Cylinder Head
- 74Cylinder Compression Measurement
- 74Cylinder Head Removal
- 74Cylinder Head Installation Notes
- 75Cylinder Head Warp Inspection
- 75Cylinder Removal
- 75Cylinder Installation Notes
- 76Piston Removal
- 76Piston Installation Notes
- 77Piston Rings
- 77Piston Ring Position
- 77Cylinder Wear Inspection
- 77Cylinder Inside Diameter Measurement
- 78Piston Diameter Measurement
- 78Piston/Cylinder Clearance
- 79Piston Ring, Piston Ring Groove Inspection
- 79Piston Ring End Gap Inspection
- 79Piston, Piston Pin, Connecting Rod Wear Inspection
- 80Muffler (Expansion Chamber, Silencer) or Spark Arrester
- 80Expansion Chamber Removal
- 81Expansion Chamber Installation Notes
- 81Silencer Wool Change (KX Model)
- 81Spark Arrester Cleaning (KDX Model)
- 82Engine Right Side
- 87Right Engine Cover Removal
- 87Right Engine Cover Installation Notes
- 87Right Engine Cover Disassembly
- 88Right Engine Cover Assembly Notes
- 88Clutch Adjustment
- 89Clutch Removal/Disassembly
- 90Clutch Installation Notes
- 91Friction Plate Wear, Damage Inspection
- 91Friction and Steel Plate Warp Inspection
- 91Clutch Spring Free Length Measurement
- 92Friction Plate/Clutch Housing Clearance
- 92Clutch Hub Spline Inspection
- 92External Shift Mechanism Removal
- 93External Shift Mechanism Installation Notes
- 93External Shift Mechanism Inspection
- 94Primary Gear Removal
- 94Primary Gear Installation Notes
- 95Kick Shaft Assembly Removal
- 95Kick Shaft Assembly Installation Notes
- 95Kickstarter Assembly Disassembly/Assembly Notes
- 96Kickstarter Idle Gear Removal Notes
- 96Kick Starter Idle Gear Installation Notes
- 98Engine Removal/lnstallation
- 100Engine Removal
- 100Engine Installation Notes
- 102Engine Bottom End/Transmission
- 107Oil Level Inspection
- 107Oil Change
- 108Crankcase Splitting
- 109Crankcase Assembly
- 110Crankshaft Removal
- 110Crankshaft Installation Notes
- 110Crankshaft Disassembly Note
- 111Connecting Rod Big End Radial Clearance
- 111Big End Seizure
- 111Connecting Rod Big End Side Clearance
- 111Crankshaft Runout
- 112Crankshaft Alignment
- 112Horizontal Misalignment
- 112Vertical Misalignment
- 113Transmission Shaft Removal
- 113Transmission Shaft Installation Notes
- 113Transmission Shaft Disassembly Notes
- 113Transmission Shaft Assembly Notes
- 114Drive Shaft Gears
- 114Output Shaft Gears
- 115Shift Drum and Fork Installation Notes
- 115Shift Fork Bending
- 115Shift Fork/Gear Groove Wear
- 116Shift Fork Guide Ріп/Shift Drum Groove Wear
- 116Gear Damage
- 117Ball Bearing Wear
- 118Wheels/Tires
- 122Front Wheel Removal
- 122Front Wheel Installation Notes
- 122Rear Wheel Removal
- 123Rear Wheel Installation Notes
- 123Wheel Inspection
- 123Spoke Inspection
- 124Rim Inspection
- 124Axle Inspection
- 125Tire Removal
- 125Tire Installation Notes
- 126Tire Pressure Inspection/Adjustment
- 126Tire Inspection
- 127Hub Bearing Removal Notes
- 127Hub Bearing Installation Notes
- 128Hub Bearing Inspection and Lubrication
- 128Grease Seal Inspection and Lubrication
- 130Final Drive
- 133Drive Chain Slack Inspection
- 133Drive Chain Slack Adjustment
- 134Wheel Alignment Inspection
- 134Drive Chain Wear Inspection
- 135Drive Chain Lubrication
- 135Drive Chain Removal
- 135Drive Chain Installation Notes
- 136Engine Sprocket Removal
- 136Engine Sprocket Installation Notes
- 136Rear Sprocket Installation Notes
- 136Sprocket Wear Inspection
- 137Sprocket Warp Inspection
- 138Brakes
- 139Front Drum Brake
- 140Rear Drum Brake
- 141Front Disc Brake
- 142Rear Disc Brake
- 144Brake Lever Inspection
- 144Brake Lever Play Adjustment
- 145Brake Pedal Position Inspection/Adjustment
- 145Brake Pedal Free Play Inspection
- 146Brake Pedal Free Play Adjustment
- 146Cam Lever Angle Adjustment
- 146Brake Removal
- 147Brake Installation
- 147Brake Panel Disassembly
- 147Brake Panel Assembly
- 147Brake Pedal Removal
- 148Brake Drum Wear
- 148Brake Shoe Lining Wear
- 148Brake Shoe Spring Inspection
- 149Brake Lubrication
- 150Disc Brakes
- 150Brake Lever/Pedal Free Play Inspection/Adjustment
- 150Front Brake Lever Play Adjustment
- 150Rear Brake Pedal Position Adjustment
- 151Rear Brake Pedal Play Adjustment
- 151Caliper Removal
- 151Caliper Installation Notes
- 151Caliper Disassembly
- 152Caliper Assembly Notes
- 152Fluid Seal Damage
- 152Dust Seal and Cover Damage
- 152Caliper Holder Shaft Wear
- 153Pad Removal
- 153Pad Installation
- 153Pad Inspection
- 153Front Master Cylinder Removal
- 154Front Master Cylinder Installation Notes
- 154Rear Master Cylinder Removal
- 154Rear Master Cylinder Installation Notes
- 155Front Master Cylinder Disassembly
- 155Rear Master Cylinder Disassembly
- 155Master Cylinder Assembly Notes
- 155Master Cylinder Inspection (Visual Inspection)
- 156Disc Inspection
- 157Brake Fluid Requirement
- 157Brake Fluid Level Inspection
- 158Brake Fluid Change
- 158Bleeding the Brake Line
- 159Brake Hose Inspection
- 160Suspension
- 165Front Fork Adjustment
- 165Air Pressure Adjustment (KX Only)
- 165Oil Level Adjustment
- 166Fork Spring (KX Model Only)
- 167Fork Clamp Position
- 167Fork Oil Change
- 168Fork Oil Level Measurement
- 168Front Fork Removal
- 169Front Fork Installation Notes
- 169Front Fork Disassembly
- 170Allen Bolt Installation/Removal
- 171Front Fork Separation
- 171Front Fork Assembly Notes
- 172Inner Tube Inspection
- 172Guide Bush Inspection
- 172Oil Seal and Outer Tube Seal Inspection
- 172Spring Tension
- 173Rear Suspension (Uni-trak)
- 173Rear Shock Absorber Adjustment
- 174Rear Shock Absorber Removal
- 174Rear Shock Absorber Installation
- 174Rear Shock Absorber Spring Replacement
- 175Rebound Damping Adjustment
- 175Compression Damping Adjustment
- 176Gas Pressure Adjustment
- 176Spring Preload Adjustment
- 177Rear Shock Absorber Installation Notes
- 178Rear Shock Absorber Disassembly (Oil Change)
- 179Rear Shock Absorber Assembly Notes
- 180Swing Arm Removal
- 181Swing Arm Installation Notes
- 181Uni-trak Removal
- 181Uni-trak Link Installation Notes
- 181Uni-trak Arm Removal
- 182Tie-Rod Removal
- 182Tie-Rod Installation Notes
- 182Rocker Arm Removal
- 183Rocker Arm Installation Notes
- 183Uni-trak Maintenance
- 183Spherical Bearings
- 184Sleeve
- 184Mounting Bolt Bend
- 184Outer Sleeves Worn
- 186Steering
- 189Steering Inspection
- 189Steering Adjustment
- 190Steering Stem Removal
- 190Steering Stem Installation Notes
- 190Bearing Ball Specifications
- 191Steering Stem Race Removal
- 192Steering Stem Race Installation Notes
- 193Steering Stem Bearing Lubrication
- 194Bearing Wear, Damage
- 194Steering Stem Warp
- 196Electrical System